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FPD: Backlight Mold

Case 4: FPD Light Guide Plate Mold

液晶用モールド金型

Digitizing of a variety of media, including hi-vision broadcasting and media distribution, has been standardized. The flat panel display (FPD) industry, in particular, has shown dramatic growth.

As large FPDs have become popular, the molds for FPD light guide plates and the lapping machines for the lip dies used to coat photoresist films have necessarily become larger. To meet this trend, we have achieved a mirror surface finish of 42” light guide plates using the world-largest diamond lapping system EJW-3200IF, which is equipped with a lapping plate of more than 3 meters in diameter.

Equipment and Processes

EJW-460F-AR
EJW-3200IF

Conditions
Lapping
Polishing
Machine model
EJW-3200IF GNC
EJW-3200I
Tool
HYPREZ COPPER
CLOTH 545N
Consumables
3 µm-OV95PC
HCL XL
Running time
120 minutes
10 minutes
Roughness
Ra <0.2 µm
Ra <5 µm

 

Process Result

Process Result1

We could achieve a uniform surface roughness over the entire surface of the mold for a large-FPD light guide plate.
Surface roughness Ra = 2 µm or less
Flatness at 17” in diameter: 2 µm or less

Process Result2